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    • 专利摘要:
    uncured seal composition and method for preparing a cured seal methods for preparing a cured seal are disclosed. methods include depositing an uncured sealant composition on a substrate and exposing the uncured sealant composition to actinic radiation to provide a cured sealant. the uncured sealant composition includes a thiol-terminated polythioether and a polyene comprising a polyvinyl ether and / or a polyalkyl compound. related seal compositions are also disclosed.
    公开号:BR112013003329B1
    申请号:R112013003329
    申请日:2011-08-12
    公开日:2020-02-04
    发明作者:Virnelson Bruce；B Rao Chandra；Keledjian Raquel；Lin Renhe
    申请人:Prc Desoto Int Inc；
    IPC主号:
    专利说明:

    “UNCURED SEALING COMPOSITION AND METHOD FOR PREPARING A CURED SEAL
    Field of the invention [0001] The present invention relates to methods for preparing a cured seal, such as an aerospace seal, using actinic radiation. The present invention also relates to compositions suitable for use in such methods.
    Background of the invention [0002] Thiol-terminated compounds containing sulfur are known to be well suited for use in various applications, such as aerospace seal compositions, due in large part to their fuel-resistant nature after crosslinking. Other desirable properties for aerospace sealant compositions include low temperature flexibility, short curing time (the time required to achieve a predetermined resistance), and high temperature resistance, among others. Sealant compositions showing at least some of these characteristics and containing thiol-terminated sulfur-containing compounds are described, for example, in US Patent Nos. 2,466,963, 4,366,307, 4,609,762, 5,225,472, 5,912,319, 5,959,071, 6,172,179, 6,232,401, 6,372,849, and 6,509,418.
    [0003] Therefore, sealant compositions are desired which are stable when stored, but when applied to a substrate, can be cured quickly to form a cured seal having the characteristics described above. The present invention was prepared in view of the foregoing.
    Summary of the invention
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    2/41 [0004] In certain respects, the present invention relates to methods for preparing a cured seal comprising: (a) depositing an unhealed seal composition on a substrate; and (b) exposing the uncured seal composition to actinic radiation to provide a cured seal. In these methods, the uncured sealant composition comprises: (I) a thiol-terminated polythioether; and (II) a polyene comprising a polyvinyl ether and / or a polyalkyl compound.
    [0005] In other respects, the present invention relates to compositions comprising: (a) a thiol-terminated polythioether; and (b) a polyene comprising a polyvinyl ether and / or a polyalkyl compound. In these compositions, an essentially stoichiometric equivalent amount of thiol groups to ene groups is present.
    [0006] In still other aspects, the present invention relates to compositions comprising: (a) a thiol-terminated polythioether; (b) a polyene comprising a polyvinyl ether and / or a polyalkyl compound; and (c) a photoinitiator.
    [0007] The present invention also relates, among others, to sealants deposited from such methods and compositions.
    Detailed description of the invention [0008] For the purposes of the following detailed description, it will be understood that the invention may assume several sequences of steps and alternative variations, except where expressly specified to the contrary. In addition, different in any operational examples, or where otherwise indicated, all figures expressing, for example, quantities of ingredients used in the specification and in the
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    3/41 claims will be understood to be modified in all cases by the term about. Consequently, unless otherwise indicated, the numerical parameters presented in the following specification and the appended claims are approximations that may vary depending on the desired properties to be obtained by the present invention. At a minimum, and not as an attempt to limit the application of the doctrine of equivalents to the scope of the claims, each numerical parameter should be constructed in the light of the reported number of significant figures and applying usual rounding techniques. [0009] Despite the fact that the numerical ranges and parameters presenting the broad scope of the invention are approximations, numerical values presented in the specific examples are reported as precisely as possible. However, any numerical value inherently contains certain errors that necessarily result from the standard variation found in their respective test measures.
    [0010] Likewise, it should be understood that any numerical range mentioned here intends to include all the sub-ranges contained therein. For example, a range from 1 to 10 is intended to include all sub-ranges between (and including) the mentioned minimum value of 1 and the maximum mentioned value of 10, that is, having a minimum value greater than or equal to 1 and a lower maximum value or equal to 10.
    [0011] As indicated, certain embodiments of the present invention pertain to methods for preparing a cured seal. These methods comprise depositing an uncured sealant composition on a substrate. The uncured sealant composition can be deposited on
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    4/41 any one of a variety of substrates. Common substrates can include titanium, stainless steel, aluminum forms coated with chromate and coated with organic material, on prime and anodized from them, epoxy, urethane, graphite, fiberglass composite, KEVLAR®, acrylics and polycarbonates. The uncured sealant composition can be deposited on the surface of a substrate or fold an underlying layer, such as a primer layer or a previously applied sealant.
    [0012] The uncured seal compositions used in the methods of the present invention comprise a thiol-terminated polythioether. When used herein, the term polythioether refers to compounds comprising at least two thioether bonds, i.e., -C-S-C- bonds. Thiol-terminated polyethers and methods for their production, which are suitable for use in the present invention include, for example, those disclosed in US Patent No. 4,366,307 in column 3, line 7 through column 9, line 51 and in US patent No. 6,172,179 in column 5, line 42 to column 12, line 7, the portions mentioned of which are incorporated herein by reference. Therefore, in certain embodiments, the thiol-terminated polythether comprises a polythether that includes a structure having the formula (I):
    -R 1 - [-S- (CH2) 2-O- [-R2-O-] m- (CH2) 2-SR 1 -] n (I) in which: (1) each R 1 independently represents a C2-10 n-alkylene group, a C2-6 branched alkylene group, a C 6-8 cycloalkylene group, a C6-10 cycloalkylene group, - [(- CH2-) pX-] q- ( -CH2) -) r- or - [(- CH2-) pX-] q- (CH2) -) r- in which at least one CH2- unit is replaced with
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    5/41 a methyl group, where: (I) each X is independently selected from O, S, and -NR 6 - where R 6 is hydrogen or methyl; (II) p is an integer having a value ranging from 2 to 6; (III) q is an integer having a value ranging from 0 to 5; and (IV) r is an integer having a value ranging from 2 to 10; (2) each R independently represents a C2-10 n-alkylene group, a branched C 2-6 alkylene group, a C 6-8 cycloalkylene group, a C 6-10 cycloalkylene group, or - [(-CH2-) p -X-] q - (- CH2) -) r - in which: (I) each X is independently selected from O, S, and -NR 6 where R 6 is hydrogen or methyl ; (II) p is an integer having a value ranging from 2 to 6; (III) q is an integer having a value ranging from 0 to 5; and (IV) r is an integer having a value ranging from 2 to 10; (3) m is a rational number from 0 to 10; and (4) n is an integer having a value ranging from 1 to 60. Such polyethers and methods for their production are described in US Patent No. 6,172,179 within the portion thereof incorporated herein by reference above.
    [0013] More particularly, in certain embodiments, the thiol-terminated polythether has a structure according to formula (II):
    HS-R 1 - [- S- (CH2) 2-O - [- R 2 -O-] m- (CH2) 2-SR 1 -] n-SH (II) in which R, R, men are such as described above with respect to formula (I).
    [0014] In certain embodiments, the thiol-terminated polythioether is polyfunctionalized. As a result, in certain incorporations, the polythio terminated by thiol has the structure according to formula (III):
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    6/41
    B- (A- [R 3 ] y -SH) z
    (III) [0015] in which: (1) A represents a structure according to with formula (I); (2) y is zero or 1; (3) R 3 represents a single bond when y = 0 and -S- (CH 2 ) 2 - [- OR -] m -O- when y =
    1; (4) z is an integer from 3 to 6; and (5) B represents a z-valued residue of a polyfunctionalizing agent.
    [0016] Appropriate methods for preparing such polyfunctionalized polyether ethers polymers are disclosed, for example, in US Patent No. 6,172,179 in column 7, line 48 through column 12, line 7, the cited portion of which is incorporated herein by reference above.
    [0017] Uncured sealant compositions used in the methods of the present invention also comprise a polyene comprising a polyvinyl ether and / or a polyalyl compound. When used herein, the term polyene refers to a compound containing at least two carbonocarbon double bonds (C = C).
    [0018] In certain embodiments, the polyalkyl compound present in the uncured sealant composition comprises a trialyl compound, which refers to compounds comprising three allyl groups (C = CC) and which include, for example, trialyl cyanurate ( TAC) and trialyl isocyanurate (TAIC).
    [0019] In certain embodiments, polyene comprises a polyvinyl ether. Polyvinyl ethers include, for example, those represented by formula (IV):
    CH 2 = CH-O- (-R5-O-) m -CH = CH 2 (IV) in which R 5 is a C2-6 n-alkylene group, an alkylene group
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    7/41 branched from C 2 - 6 , a cycloalkylene group of C 6-s , or - [(CH 2 -) p -X-] q - (- CH 2 ) -) r - where p is an integer having a value ranging from 2 to 6, q is an integer having a value ranging from 1 to 5; er is an integer having a value ranging from 2 to 10.
    [0020] The materials of formula (IV) are divinyl ethers. Suitable divinyl ethers include those compounds having at least one oxyalkylene group, such as 1 to 4 oxyalkylene groups, that is, those compounds in which m in formula (IV) is an integer from 1 to 4. In some cases, m in formula (IV) is an integer from 2 to 4. It is also possible to use mixtures of commercially obtainable divinyl ethers to produce the polymers of the present invention. Such mixtures are characterized by an average non-integer value for the number of oxyalkylene units per molecule. Consequently, m in formula (IV) can have rational numerical values between 0 and 10.0, such as between 1.0 and 10.0, between 1.0 and 4.0, or between 2.0 and 4.0.
    [0021] Divinyl ether monomers suitable for use in the present invention include, for example, divinyl ether, ethylene glycol divinyl ether (EG-DVE) (R in formula (IV) is ethylene in et 1), butanediol divinyl ether (BD- DVE) (R in formula (IV) is butylene in is 1), hexanediol divinyl ether (HD-DVE) (R in formula (IV) is hexylene in is 1), diethylene glycol divinyl ether (DEG-DVE) (R in formula (IV) is ethylene in é 2), triethylene glycol divinyl ether (DEG-DVE) (R in formula (IV) is ethylene in é 3), tetraethylene glycol divinyl ether (R in formula (IV) is ethylene in é 4 ), cyclohexanedimethanol divinyl ether, polytetrahydrofuryl divinyl ether and mixtures thereof. In some cases, monomers of
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    8/41 trivinyl ethers, such as trimethylolpropane trivinyl ether; tetrafunctional ethers monomers, such as pentaerythritol tetravinyl ether; and mixtures of two or more such monomers of polyvinyl ethers. The polyvinyl ether material may have one or more pendant groups selected from alkyl groups, hydroxyl groups, alkoxy groups and amine groups.
    [0022] Useful divinyl ethers in which R in formula (IV) is a branched C 2-6 alkylene can be prepared by reacting a polyhydroxy compound with acetylene. Exemplary compounds of this type include compounds in which R in formula (IV) is an alkyl substituted methylene group such as -CH (CH 3 ) - (for example, PLURIOL® mixtures such as divinyl ether PLURIOL®E-200 (BASF Corp. of Parsippany, NJ), for which R in formula (IV) is ethylene in is 3.8) or an alkyl substituted ethylene (for example, -CH 2 CH (CH 3 ) -, such as polymeric mixtures DPE including DPE -2 and DPE-3 (International Specialty Products of Wayne, NJ)).
    [0023] Other useful divinyl ethers include compounds in which R in formula (IV) is polytetrahydrofuryl (poly-THF) or
    polyoxyalkylene, such as those having a average of fence of 3 units monomeric. [0024] If desired, can be used two or more monomers in divinyl ether of the formula (IV). [0025] In certain incorporations, the composition of
    uncured sealant used in the methods of the present invention also comprise ethylenically unsaturated silane, such as, for example, sulfur-containing ethylenically unsaturated silane, which has shown, in at least some cases, to improve the adhesion of a cured seal formed by the methods of present invention to a metallic substrate (up to a
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    9/41 extension greater than that reached when using a conventional adhesion promoter, such as those described below). When used herein, the term sulfur-containing ethylenically unsaturated silane refers to a molecular compound comprising, within the molecule, (I) at least one sulfur atom (S), (II) at least one, in some cases at least two ethylenically unsaturated carbon-carbon bonds, such as carbon-carbon double bonds (C = C); and (III) at least one silane group:
    (R1) 3-x ( —Si (OR) x in which each of R and Ri independently represents an organic group and ex is 1, 2, or 3).
    [0026] In certain embodiments, the ethylenically unsaturated sulfur-containing silane, which is suitable for use in the uncured sealant compositions used in the methods of the present invention, itself comprises the reaction product of reagents comprising: (I) a mercaptosilane, and (II) a polyene. When used herein, the term mercaptosilane refers to a molecular compound comprising, within the molecule, (I) at least one mercapto group (-SH), and (II) at least one silane group (defined above). Suitable mercaptosilanes include, for example, those having a structure according to formula (V):
    HS-R-Si (Ri) m (OR ') ( 3 - m) (V) in which: (I) R is a divalent organic group; (II) R 'is hydrogen or alkyl group; (III) Ri is hydrogen or an alkyl group; and (IV) m is an integer from 0 to 2.
    [0027] Specific examples of mercaptosilanes, which are
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    10/41 suitable for use in the preparation of ethylenically unsaturated sulfur-containing silanes suitable for use in the present invention, include, without limitation, γ-mercapto propyl trimethoxysilane, γ-mercapto propyl triethoxysilane, γmercapto propyl dimethoxysilane, γ-mercapto propyl methyl dietoxysilane, mercapto methyl trimethoxysilane, methyl triethoxysilane mercapto, and the like, including combinations thereof.
    [0028] In certain embodiments, the polyene used to prepare the sulfur-containing ethylenically unsaturated silanes suitable for use in the present invention comprises a triene, which refers to a compound containing three carbon-carbon double bonds, as in the case with the compounds of trialila mentioned above.
    [0029] The Examples herein illustrate an appropriate method for producing the sulfur-containing ethylenically unsaturated silanes suitable for use in the present invention. In certain embodiments, the polyene comprises a triene, such as one or more of the previous trialyl compounds, and the mercaptosilane and triene react in relative amounts such that the resulting reaction product theoretically comprises an average of at least two ethylenically unsaturated groups per molecule .
    [0030] The compositions of the present invention will often contain an essentially stoichiometric equivalent amount of thiol groups for groups ene in order to obtain a cured seal having acceptable seal properties as described herein in response to exposure of the composition to actinic radiation. When used here, the essentially stoichiometric equivalent expression
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    11/41 means that the number of thiol groups and groups not present in the compositions does not differ from each other by more than 10%, in some cases not more than 5% or, in some cases not more than 1% or not more than 0.1%. In some cases, the number of thiol and ene groups in the compositions of the present invention may include the ethylenically unsaturated silane itself (if used) as well as other polyenes included in the composition. In certain embodiments, the ethylenically unsaturated silane described above is present in an amount such that 0.1 to 30, such as 1 to 30, or, in some cases, 10 to 25 percent of the total number of ethylenically unsaturated groups present in the composition are part of an ethylenically unsaturated silane molecule, based on the number of ethylenically unsaturated groups in the composition.
    [0031] As indicated, the methods of the present invention comprise exposing the uncured seal composition to actinic radiation to provide a cured seal. In certain embodiments, particularly when the cured seal will be formed by exposing the uncured seal composition described above to UV radiation, the composition also comprises a photoinitiator. Those skilled in the art will understand that a photoinitiator absorbs ultraviolet radiation and becomes a radical that initiates polymerization. Photoinitiators are classified into two major groups based on the mode of action, either one or both of which can be used in the compositions described here. Cleavage-type photoinitiators include acetophenones, α-amino alkyl phenones, benzoin ethers, benzoyl oximes, acyl phosphine oxides and bis acyl oxides
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    12/41 phosphine and mixtures thereof. Abstraction-type photoinitiators include benzophenone, Michler's ketone, thioxanthone, anthraquinone, camphorquinone, fluorone, ketocoumarin and mixtures thereof.
    [0032] Specific non-limiting examples of photoinitiators that can be used in the present invention include benzyl, benzoin, benzoin methyl ether, benzoin isobutyl ether, benzophenol, acetophenone, benzophenone, 4,4'-dichloro benzophenone, 4,4'-bis (N, N'-dimethylamino) benzophenone, dietoxy acetophenone, fluorones, for example, the H-Nu series of initiators obtainable from Spectra Group Ltd., 2-hydroxy-2methyl-1-phenylpropan-1-one, 1-hydroxy cycle -hexyl phenyl ketone, 2-isopropyl thioxanthone, α-amino alkyl phenone, for example, 2-benzyl-2-dimethylamino-1- (4-morpholino phenyl) -1butanone, acyl phosphine oxides, for example, oxide of 2, 6dimethyl benzoyl diphenyl phosphine, 2,4,6-trimethyl benzoyl diphenyl phosphine oxide, bis (2,4,6-trimethyl benzoyl) phenyl phosphine, 2,6-dichloro benzoyl diphenyl phosphine oxide, and 2 oxide 6-dimethoxy benzoyl diphenyl phosphine, bis acyl phosphine oxides, eg bis (2,6dimethoxy benzoyl) -2,4,4-trimethyl pentyl phosphine oxide, bis (2,6-dimethyl oxide benzoyl) -2,4,4-trimethyl pentyl phosphine, bis (2,4,6-trimethyl benzoyl) -2,4,4-trimethyl pentyl phosphine, and bis (2,6-dichloro benzoyl) oxide - 2,4,4-trimethyl pentyl phosphine, and mixtures thereof.
    [0033] In certain embodiments, the compositions described herein comprise from 0.01 to 15 percent by weight of photo-initiator or, in some embodiments, from 0.01 to 10 percent by weight, or in other embodiments, from 0.01 to 5 weight percent photoinitiator based on weight
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    13/41 total of the composition.
    [0034] In certain embodiments of the compositions described herein, payloads include those commonly used in the art, including conventional inorganic fillers, such as fumed colloidal silica, calcium carbonate (CaCO 3 ), and carbon black, as well as light weight charges . In some embodiments, charges that are substantially transparent to ultraviolet radiation, such as fumed colloidal silica, may be particularly useful. Appropriate light weight loads include, for example, those described in US patent No. 6,525,168 in column 4, lines 23-55, the portion cited herein by reference and those described in US patent application publication no. ° US20100041839 A1 at [0016] to [0052], the portion cited of which is hereby incorporated by reference.
    [0035] In some embodiments, the compositions described here include a photo-active charge. When used herein, the term “photo-active charge refers to a charge that comprises a material that is photo-excitable when exposed to, and absorption of ultraviolet and / or visible radiation. A photo-active material is a material that, when exposed to light having energy greater than the energy interval between the conduction band and the valence band of the crystal, causes excitation of electrons in the valence band to produce a conduction electron leaving thus a hole behind the particular valence band. Exemplary, but not limiting, photo-active charges suitable for use in certain compositions described herein are metal oxides, such as, for example, zinc oxide, tin oxide, ferric oxide, dibismuth trioxide, tungsten trioxide, titanium dioxide
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    14/41 (including crystalline forms of bruquita, anatase and / or rutile of titanium dioxide), and mixtures thereof.
    [0036] In certain embodiments, the compositions include 5 to 60 percent by weight of the filler or combinations of fillers, such as 10 to 50 percent by weight, based on the total weight of the composition, as long as the presence of such charges in such quantities do not cause significant detrimental effect on the performance of the composition.
    [0037] In addition to the foregoing ingredients, certain compositions of the invention may optionally include one or more of the following: colorants (including photoactive dyes), thixotropes, conventional adhesion promoters, retardants, solvents and masking agents, among other components.
    [0038] When used here, the term coloring means any substance that imparts color and / or other opacity and / or other visual effect to the composition. The dye can be added to the coating in any appropriate form, such as discrete particles, dispersions, solutions and / or flakes. In the coatings of the present invention, a single colorant or a mixture of two or more colorants can be used.
    [0039] Examples of dyes include pigments, dyes and dyes, such as those used in the titan industry or listed in the Dry Color Manufacturers Association (DCMA), as well as special effect compositions. A colorant may include, for example, a finely divided solid powder that is insoluble, but capable of moistening under conditions of use. A colorant can be organic or inorganic and can be agglomerated or non-agglomerated. Colorants can be incorporated into coatings using a
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    15/41 grinding, such as an acrylic grinding vehicle, the use of which is familiar to those skilled in the art.
    Exemplary pigments and / or pigment compositions include, but are not limited to, crude carbazole dioxazin, azo, mono-azo, diazo, naphthol AS, salt-type (flakes), benzimidazolone, isoindolinone, isoindolinone and polycyclic phthalocyanine , quinacridone, perylene, perinone, dicetopyrrole pyrrole, thio-indigo, anthraquinone, indantrone, anthrapyrimidine, flavantrone, pyrantrone, antanthrone, dioxazin, triaryl carbonium, quinophthalone pigments, pyrrole pyrrole dichloride red (“DPPBO redoxide”) , carbon black and mixtures thereof. The terms “pigments and“ colored charge can be used to allow for exchange and / or replacement.
    [0041] Exemplary dyes include, but are not limited to, those that are solvent based and / or aqueous such as green or phthalate blue, iron oxide, bismuth vanadate, anthraquinone, quinacridone and perylene.
    [0042] Exemplary dyes include, but are not limited to, pigments dispersed in water-based or water-miscible vehicles such as AQUA-CHEM 896 commercially available from Degussa, Inc., CHARISMA COLORANTS and MAXITONER INDUSTRIAL COLORANTS commercially available from Accurate Dispersions division of Eastman Chemical, Inc.
    [0043] As noted above, the dye can be in the form of a dispersion including, but not limited to, a dispersion of nanoparticles. Nanoparticle dispersions can include one or more highly dispersed nanoparticle dyes and / or dye particles that produce a desired effect of visible color and / or opacity and / or effect
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    16/41 visual. Dispersions of nanoparticles can include dyes such as pigments or dyes having a particle size less than 150 nm, such as less than 70 nm, or less than 30 nm. Nanoparticles can be produced by grinding stock organic or inorganic pigments with grinding media having a particle size less than 0.5 nm. Dispersions of nanoparticles and methods for preparing them are identified in U.S. Patent No. 6,875,800 B2, which is incorporated herein by reference. Nanoparticle dispersions can also be produced by crystallization, precipitation, gas phase condensation, and chemical friction (i.e., partial dissolution). In order to minimize the re-agglomeration of nanoparticles within the coating, a dispersion of resin coated nanoparticles can be used. When used here, a “dispersion of resin-coated nanoparticles refers to a continuous phase in which“ discrete composite nanoparticles are dispersed that comprise a nanoparticle and a resin coating on the nanoparticle. Exemplary dispersions of nanoparticles coated with resin and methods for preparing them are identified in US Patent Application Publication No. 2005-0287348 A1, filed June 24, 2004, US Provisional Patent Application No. 60 / 482,167 filed June 24 of 2003, and serial US patent application No. 11 / 337,062 filed on January 20, 2006, which are also incorporated herein by reference.
    [0044] Exemplary special effect compositions that can be used in the compositions of the present invention include pigments and / or compositions that produce one or more appearance effects such as reflectance, perolescence, metallic luster, phosphorescence, fluorescence, photochromism,
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    17/41 photosensitivity, thermochromism, goniochromism and / or color change. Additional special effect compositions can provide other noticeable properties, such as opacity or texture. In a non-limiting embodiment, special effect compositions can produce a color change such that the color of the coating changes when the coating is viewed at different angles. Exemplary special effect compositions are identified in U.S. Patent No. 6,894,086, incorporated herein by reference. Exemplary color effect compositions are identified. Additional may include clear coated mica and / or synthetic mica, coated silica, coated alumina. transparent liquid crystal pigment, liquid crystal coating, and / or any composition in which the interference results from a refractive index differential within the material and not because of the refractive index differential between the material surface and the air.
    [0045] In general, the colorant can be present in any quantity sufficient to confer the desired visual and / or color effect. The dye can comprise from 1 to 65 weight percent of the compositions present, such as from 3 to 40 weight percent or from 5 to 35 weight percent, based on the total weight of the compositions.
    [0046] Photo-active dyes, which provide reversible or permanent photo-induced color change effects, are also suitable for use in the compositions described here. Appropriate photo-active dyes are commercially available from Spectra Group Limited, Inc., Millbury, Ohio.
    [0047] Thixotropes, for example, silica, are often used in an amount of 0.1 to 5 percent by weight, based on
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    18/41 in the total weight of the composition.
    [0048] Retardants, such as stearic acid, are also frequently used in an amount of 0.1 to 5 weight percent, based on the total weight of the composition. If employed, conventional adhesion promoters are often present in an amount of 0.1 to 15 weight percent, based on the total weight of the composition. Such suitable adhesion promoters include phenolics, such as METHYLON phenolic resin obtainable from Occidental Chemicals, and organosilanes, such as epoxy, mercapto or amino silanes, such as SILQUEST A-187 and SILQUEST A-1100 obtainable from Momentive Performance Materials. Masking agents, such as pine fragrance or other fragrances, which are useful in covering any low odor in the composition, are often present in an amount of 0.1 to 1 weight percent, based on the total weight of the composition. composition.
    [0049] In certain embodiments, the compositions comprise a plasticizer that, in at least some cases, may allow the composition to include polymers that have a greater Tg than would commonly be useful in an aerospace seal. That is, the use of a plasticizer can effectively reduce the Tg of the composition, and therefore, increase the low temperature flexibility of the cured composition beyond what would be expected based on the Tg of the polymer alone. Plasticizers that are useful in certain embodiments of the compositions of the present invention include, for example, phthalate esters, chlorinated paraffins, hydrogenated terphenyls. The plasticizer or combination of plasticizers often constitutes 1 to 40 weight percent, as
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    19/41 as from 1 to 10 weight percent of the composition. In certain embodiments, depending on the nature and quantity of plasticizers used in the composition, polymers of the invention having Tg values of up to -50 ° C, such as up to -55 ° C, can be used.
    [0050] In certain embodiments, the compositions may further comprise one or more organic solvents, such as isopropyl alcohol, in an amount ranging, for example, from 0 to 15 weight percent based on the total weight of the composition, such as less than 15 percent by weight and, in some cases, less than 10 percent by weight. However, in certain embodiments, the compositions of the present invention are substantially free or, in some cases, completely free of any solvent, such as an organic solvent or an aqueous solvent, i.e., water. In certain embodiments, differently stated, the compositions of the present invention are substantially 1005 solids.
    [0051] As will be understood from the previous description, the present invention also relates to compositions comprising: (a) a thiol-terminated polythioether; and (b) a polyene comprising a polyvinyl ether and / or a polyalkyl compound. These compositions comprise an essentially stoichiometric equivalent amount of thiol and ene groups. In addition, these compositions can comprise one or more of the additional optional components described above.
    [0052] As will be understood from the foregoing description, the present invention also relates to compositions comprising: (a) a thiol-terminated polythioether; (b) one
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    20/41 polyene comprising a polyvinyl ether and / or a polyalkyl compound; and (c) a photoinitiator. In addition, these compositions can comprise one or more of the additional optional components described above.
    [0053] In certain embodiments, the compositions of the present invention have a Tg when cured less than or equal to -55 ° C, such as less than or equal to -60 ° C, or, in some cases, less than or equal to -65 ° Ç.
    [0054] As described above, the methods of the present invention comprise exposing the uncured sealant composition described above to actinic radiation to provide a cured sealant. The Examples here describe appropriate conditions for performing this method step. In some embodiments of the present invention, the thiol / ene reaction is carried out, which forms the cured sealant, radiating an uncured composition comprising: (a) a thiol-terminated polythioether (such as any of those described above); and (b) a polyene comprising a polyvinyl ether and / or a polyalkyl compound as described above, with actinic radiation. When used here, actinic radiation includes radiation with electronic beam (EB), ultraviolet radiation (UV), and visible light. In many cases, the thiol / ene reaction is carried out by irradiating the composition with UV light and, in many cases, as mentioned above, the composition also often comprises a photoinitiator, among other optional ingredients.
    [0055] One can nail ultraviolet radiation from any suitable source that emits ultraviolet light having a wavelength ranging, for example, from 180 to 400 nm, to initiate the thiol / en reaction described above and form
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    21/41 in this way the sealant is cured. Suitable sources of ultraviolet light are generally known and include, for example, mercury arcs, carbon arcs, low pressure mercury lamps, medium pressure mercury lamps, high pressure mercury lamps, spiral flow plasma arcs and ultraviolet light emitting diodes. Certain embodiments of the invention can exhibit an excellent degree of curing in air on exposure to relatively low energy in ultraviolet light.
    [0056] In fact, it has been surprisingly discovered that, in some cases, UV curing of the compositions of the present invention can be achieved at depths greater than or equal to 2 inches. This means that cured seals having a thickness greater than or equal to 2 inches, and having desirable sealing properties described herein, can be achieved by exposing the compositions described herein to actinic radiation, such as ultraviolet radiation, in air on exposure to relatively low energy.
    [0057] As indicated, certain embodiments of the invention refer to compositions such as compositions of sealants, coatings, and / or electrical encapsulation. When used herein, the term “sealant composition” refers to a composition that is capable of producing a film that has the ability to withstand atmospheric conditions, such as humidity and temperature and at least partially block the transmission of materials, such as water, fuel, and other liquids and gases. In certain embodiments, the seal compositions of the present invention are useful, for example, as aerospace seals and as coatings for fuel tanks.
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    22/41 [0058] In certain embodiments, the seals produced according to the methods of the present invention are resistant to fuels. When used here, the term “fuel resistant means that a seal has a percentage of volumetric swelling less than or equal to 40%, in some cases less than or equal to 25%, in some cases less than or equal to 20%, in other cases even less than or equal to 10%, after immersion for one week at 60 ° C (140 ° F) and ambient pressure in a Type I reference fluid (JRF) jet according to methods similar to those described in ASTM D792 or AMS 3269, incorporated herein by reference. JRF Type I reference fluid jet, when used here to determine fluid resistance, has the following composition (see AMS 2629, published July 1, 1989), § 3.1.1 et seq., Obtainable from SAE (Society of Automotive Engineers, Warrendale, Pa.) (Which is incorporated by reference):
    Toluene 28 ± 1 2-1% in volume Cyclohexane (technical) 34 ± 1%1% in volume Isoctane 38 ± 1%1% in volume
    Ditherciobutyl disulfide 1 ± 0.005% by volume (sulfur removed) [0059] In certain produced according to at least 100% elongation at least 250 psi when procedure described in test AMS AS127 / 1, § 7.7.
    [0060] In certain produced according to incorporations, the seals of this invention have a and a tensile strength of measured according to the
    3279, § 3.3.17.1, incorporation procedure, the seals of the present invention have a
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    23/41 tensile strength of at least 25 pounds per linear inch (pli) or more when measured according to ASTM D624 Matrix C.
    [0061] As should be apparent from the foregoing description, the present invention also relates to methods for sealing an opening using the composition of the present invention. These methods comprise: (a) applying a composition of the present invention to a surface to seal the opening; and (b) curing the composition by exposing it to actinic radiation. As will also be understood, the present invention also relates to aerospace vehicles comprising at least one seal formed as described herein.
    [0062] The following examples illustrate the invention, however, they should not be considered as limiting the invention for its details. Unless otherwise indicated, all parts and percentages in the following examples, as well as from the beginning to the end of the specification, are by weight.
    Examples
    Example 1: Polythioether polymer synthesis [0063] A resin was prepared in the manner described in Example 1 of U.S. Patent No. 6,232,401. The polymer (of theoretical functionality = 2.2) had an equivalent mercaptan weight of 1640 and a viscosity of 70 poise.
    Example 2: Synthesis of polythioether polymer [0064] Trialyl cyanurate (TAC) (36.67 g, 0.15 mol) and dioxaoctane dimercapto (DMDO) (449.47 g, 2.47 moles) were loaded into a flask 1 L round bottom with 4 necks. The flask was equipped with an agitator, a gas flow adapter and a thermometer. Agitation started. The balloon was
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    24/41 sprayed with dry nitrogen, a solution of potassium hydroxide (0.012 g, concentration: 50%) was added and the reaction mixture was heated to 76 ° C. A solution of VAZO-67 radical initiator (0.32 g) and diethylene glycol divinyl ether (316.44 g, 2.00 moles) was introduced into the reagent mixture over a period of 2 hours during which time a temperature of 66-76 ° C. After the addition of divinyl ether was completed, the temperature of the reaction mixture was increased to 84 ° C. The reaction mixture was cooled to 74 ° C and nine portions of VAZO-67 (~ 0.15 g each) were added over a 1 hour interval during which the temperature was maintained at 74-77 ° C. The reaction mixture was heated to 100 ° C for 2 hours, cooled to 80 ° C, and evacuated to 68-80 ° C / 5-7 mm Hg for 1.75 h. The resulting polymer (of theoretical functionality = 2.8) had an equivalent mercaptan weight of 1566 and a viscosity of 140 poise.
    Example 3: Polythioether polymer synthesis [0065] A resin was prepared in a manner similar to that described in Example 16 of US Patent No. 4,366,307, with the exception that trimethylolpropane (TMP) was used to replace HDT (1.5, 13-trihydroxy-7-oxa-dithiatridecane) that was synthesized in Example 3 of US patent No. 4,366,307. The resulting polymer (of theoretical functionality = 2.75) had an equivalent mercaptan weight of 1704 and a viscosity of 400 poise.
    Example 4: Curing the polymer of Example 1 with DEG-DVE [0066] The curing reaction was carried out in a 100 g plastic container with a lid. The polymer described in Example 1 (50.00 g, 0.03 molar equivalent) and diethylene glycol divinyl ether (DEG-DVE) (2.40 g, 0.03 equivalent were added
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    25/41 molar) in the 100 g container. The container was placed in a high speed mixer (DAC 600 FVZ) and mixed for 1 minute at 2300 rpm. The container was opened and the IRGACURE® 2022 photoinitiator (a bisacyl phosphine / a-hydroxy ketone photoinitiator from BASF Corporation, 0.54 g, 1% by weight) was added, and the container was then closed and replaced in the high speed mixer and mixed for 30 seconds at 2300 rpm. The polymer was poured into a circular metallic lid (5 inches in diameter) (pretreated with VALSPAR 225 release agent) and placed under UV light for 15 seconds, after which the polymer was completely cured. Curing was achieved using a SUPER SIX curing unit, obtainable from Fusion Systems Inc. The curing unit was equipped with a 300 W H-bulb, which produced UV wavelengths ranging from 200 nm to 450 nm. A total UV energy dosage of 3.103 J / cm 2 , measured by an energy meter disc, obtainable from EIT, Inc. of Sterling, VA, was applied to the polymer composition. Up to 2 inches of cured polymer were obtained. The polymer hardness was measured with a durometer and a value of 20 Shore A was obtained. The polymer was cut into six ½ inch dog bones with a tensile strength template, and three of the specimens were used to measure elongation and resistance to dry traction (no immersion in water or fuel), via Instron. The results (an average of the three) are as follows: 250 psi (tensile strength), and 1011% (elongation). One of the ½-inch dog bones was cut in half and placed in a small 20 ml vial with a lid and placed in an oven at 93 ° C (200 ° F). The sample was kept at 93 ° C (200 ° F) for two days, after which the hardness was checked and the value found was
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    Shore A. The tensile strength and elongation data were obtained according to ASTM D 412 and the hardness data was obtained according to ASTM D 2240.
    Example 5: Curing a mixture of the polymer of Example 1 and the polymer of Example 2 with DEG-DVE [0067] The curing reaction was carried out in a 300 g plastic container with a lid. The polymer described in Example 1 (120.00 g, 0.07 molar equivalent), the polymer described in Example 2 (30.00 g, 0.02 molar equivalent) and diethylene glycol divinyl ether (DEG-DVE) were added (7.25 g, 0.09 molar equivalent) in the 300 g container. The container was placed in a high speed mixer (DAC 600 FVZ) and mixed for 1 minute at 2300 rpm. The container was opened and the IRGACURE® 2022 photoinitiator (0.79 g, 0.5% by weight) was added, and the container was then closed and placed back in the high speed mixer and mixed for 30 seconds at 2300 rpm . The polymer was also distributed in 3 circular metallic caps (5 inches in diameter) (pretreated with VALSPAR 225 release agent) and placed under UV light for 15 seconds, after which the polymer was completely cured. Curing was achieved using a SUPER SIX curing unit, obtainable from Fusion Systems Inc. The curing unit was equipped with a 300 W H-bulb, which produced UV wavelengths ranging from 200 nm to 450 nm. A total UV energy dosage of 3.103 J / cm 2 , measured by an energy meter disc, obtainable from EIT, Inc. of Sterling, VA, was applied to the polymer composition. Up to 2 inches of cured polymer were obtained. The hardness of the polymer was measured with a durometer and a value of 22 Shore A was obtained. The polymer was cut into twenty-one ½ inch dog bones with a
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    27/41 tensile strength template, and three of the specimens were used to measure elongation and dry tensile strength, via Instron. The results (an average of the three) are as follows: 258 psi (tensile strength), and 625% (elongation). Three of the ½-inch dog bones were placed in a glass jar, with a lid, and covered with jet fuel (JRF Type I) and placed in a 60 ° C (140 ° F) water bath for 7 days. The results (an average of the three) are as follows: 287 psi (tensile strength), and 755% (elongation). Three more dog bones were placed in a glass jar with a lid, covered with tap water, and placed in an oven at 35 ° C (95 ° F). The samples were kept at 35 ° C (95 ° F) for 41 days. The results (an average of the three) are as follows: 19 Shore A (hardness), 191 psi (tensile strength), and 713% (elongation). Three more samples were used for 3% salt water immersion testing. The samples were placed in a glass jar with a lid, placed in an oven at 60 ° C (145 ° F) for 4.5 days. The results (an average of the three) are as follows: 20 Shore A (hardness), 224 psi (tensile strength), and 765% (elongation). The tensile strength and elongation data were obtained according to ASTM D 412 and the hardness data was obtained according to ASTM D 2240.
    Example 6: Curing a mixture of the polymer of Example 1 and the polymer of Example 2 with TEG-DVE [0068] The curing reaction was carried out in a 100 g plastic container with a lid. The polymer described in Example 1 (40.80 g, 0.02 molar equivalent), the polymer described in Example 2 (10.20 g, 0.01 molar equivalent) and triethylene glycol divinyl ether (TEG-DVE) were added (3.15 g, 0.03
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    28/41 molar equivalent) in the 100 g container. The container was placed in a high speed mixer (DAC 600 FVZ) and mixed for 1 minute at 2300 rpm. The container was opened and the IRGACURE® 2022 photoinitiator (0.26 g, 0.5% by weight) was added, and the container was placed back in the high speed mixer and mixed for 30 seconds at 2300 rpm. The polymer was poured into a circular metallic cover (5 inches in diameter) (pre-treated with VALSPAR release agent
    225) and placed under UV light for 15 seconds, after which the polymer was completely cured. Curing was achieved using a SUPER SIX curing unit, obtainable from Fusion Systems Inc. The curing unit was equipped with a 300 W H-bulb, which produced UV wavelengths ranging from 200 nm to 450 nm. A total UV energy dosage of 3.103 J / cm 2 , measured by an energy meter disc, obtainable from EIT, Inc. of Sterling, VA, was applied to the polymer composition. Up to 2 inches of cured polymer were obtained. The hardness of the polymer was measured with a durometer and a value of 22 Shore A was obtained. The polymer was cut into six ½-inch dog bones with a tensile strength template, and three of the specimens were used to measure elongation and resistance to dry traction, via Instron. The results (an average of the three) are as follows: 182 psi (tensile strength), and 660% (elongation). Three of the ½-inch dog bones were placed in a glass jar, with a lid, and covered with jet fuel (JRF Type I)
    and placed on a water bath 60 ° C (140 ° F) for 7 days. The results (a average of the three) are how if Follow : 248 psi (resistance to traction), and 658 % (elongation) . The Dice in
    tensile strength and elongation were obtained according to
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    ASTM D 412 and the hardness data was obtained according to ASTM D 2240.
    Example 7: Curing the polymer of Example 3 with DEG-DVE [0069] The curing reaction was carried out in a 100 g plastic container with a lid. The polymer described in Example 3 (50.00 g, 0.03 molar equivalent) and diethylene glycol divinyl ether (DEG-DVE) (2.32 g, 0.03 molar equivalent) were added to the 100 g container. The container was placed in a high speed mixer (DAC 600 FVZ) and mixed for 1 minute at 2300 rpm. The vessel was opened and the IRGACURE® 2022 photoinitiator (0.52 g, 1% by weight) was added, and the vessel was then closed and placed back in the high speed mixer and mixed for 30 seconds at 2300 rpm. The polymer was poured into a circular metallic lid (5 inches in diameter) (pretreated with VALSPAR 225 release agent) and placed under UV light for 15 seconds, after which the polymer was completely cured. Curing was achieved using a SUPER SIX curing unit, obtainable from Fusion Systems Inc. The curing unit was equipped with a 300 W H-bulb, which produced UV wavelengths ranging from 200 nm to 450 nm. A total UV energy dosage of 3.103 J / cm 2 , measured by an energy meter disc, obtainable from EIT, Inc. of Sterling, VA, was applied to the polymer composition. Up to ¼ inch of cured polymer was obtained. The hardness of the polymer was measured with a durometer and a value of 18 Shore A was obtained. The polymer was cut into six ½-inch dog bones with a tensile strength template, and three of the specimens were used to measure elongation and resistance to dry traction (no immersion in water or fuel), via Instron. The results (an average of the three) are as if
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    30/41 follows: 81 psi (tensile strength), and 166% (elongation). The tensile strength and elongation data were obtained according to ASTM D 412 and the hardness data was obtained according to ASTM D 2240.
    Example 8: Sealant composition using the polymer of Example 1 [0070] A sealant composition was prepared by mixing the polymer described in Example 1 with diethylene glycol divinyl ether (DEG-DVE) and other ingredients described in Table 1:
    Table 1
    Component Weight, in grams Polymer of Example 1 300.00 DEG-DVE 14.46 3-mercapto propyl trimethoxysilane 1.59 Silica 31, 47 Calcium carbonate 9.45 IRGACURE® 2022 0.81
    [0071] All the ingredients described in Table 1 were mixed intimately. A portion of the sealant composition was poured into a 2-bore plastic cup and cured for 15 seconds using a SUPER SIX curing unit, obtainable from Fusion Systems Inc. The curing unit was equipped with a 300 W H-bulb, which produced UV wavelengths ranging from 200 nm to 450 nm. A total UV energy dosage of 3.103 J / cm 2 , measured by an energy meter disc, obtainable from EIT, Inc. of Sterling, VA, was applied to the polymer composition. Up to 1.5 inches of cured polymer was obtained.
    [0072] Another portion of the sealant composition was poured between two sheets of polyethylene, compressed on a sheet 1/8 thick using a hydraulic press, and cured using the same curing unit described above.
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    A flat sheet of 1/8 cured sealant was obtained to measure tensile strength, elongation, resistance to breakage and hardness. Table 4 shows the results.
    Example 9: Sealant composition using the polymer of Examples 1 and 2 [0073] A sealant composition was prepared by mixing the polymer described in Example 1 and Example 2 with triethylene glycol divinyl ether (TEG-DVE) and other ingredients described in Table 2:
    Table 2
    Component Weight, in grams Polymer of Example 1 240.00 Polymer of Example 2 60.00 TEG-DVE 18, 60 3-mercapto propyl trimethoxysilane 1.59 Silica 31, 83 Calcium carbonate 9, 54 IRGACURE® 2022 0.81
    [0074] All the ingredients described in Table 2 were mixed intimately. A portion of the sealant composition was poured into a 2-diameter paper cup and cured for 15 seconds using a SUPER SIX curing unit, obtainable from Fusion Systems Inc. The curing unit was equipped with a 300 W H bulb, which produced UV wavelengths ranging from 200 nm to 450 nm. A total UV energy dosage of 3.103 J / cm 2 , measured by an energy meter disc, obtainable from EIT, Inc. of Sterling, VA, was applied to the polymer composition. Up to 1.5 inches of cured polymer was obtained.
    [0075] Another portion of the sealant composition was poured between two sheets of polyethylene, compressed on a sheet 1/8 thick using a hydraulic press, and cured using the same curing unit described previously.
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    A flat sheet of 1/8 cured sealant was obtained to measure tensile strength, elongation, resistance to breakage and hardness. Table 4 shows the results.
    Example 10: Sealant composition using the polymer of Example 3 [0076] A sealant composition was prepared by mixing the polymer described in Example 3 with diethylene glycol divinyl ether (DEG-DVE) and other ingredients described in Table 3:
    Table 3
    Component Weight, in grams Polymer of Example 3 150.00 DEG-DVE 6, 96 Fumed colloidal silica 15, 70 Calcium carbonate 4.71 IRGACURE® 2022 0, 24
    [0077] All the ingredients described in Table 3 were mixed intimately. A portion of the sealant composition was poured into a 2-diameter paper cup and cured for 15 seconds using a SUPER SIX curing unit, obtainable from Fusion Systems Inc. The curing unit was equipped with a 300 W H bulb, which produced UV wavelengths ranging from 200 nm to 450 nm. A total UV energy dosage of 3.103 J / cm 2 , measured by an energy meter disc, obtainable from EIT, Inc. of Sterling, VA, was applied to the polymer composition. Up to M inch of cured polymer was obtained.
    [0078] Another portion of the sealant composition was poured between two sheets of polyethylene, compressed on a sheet 1/8 thick using a hydraulic press, and cured using the same curing unit described above. A flat sheet of 1/8 cured sealant was obtained to measure tensile strength, elongation,
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    33/41 rupture and hardness. Table 3 shows the results.
    Example 11: Comparative Example [0079] The curing reaction was carried out in a 400 g plastic container with a lid. The polymer described in Example 1 (162.00 g, 0.10 molar equivalent) and trimethylolpropane triacrylate (10.00 g, 0.10 molar equivalent) were added to the 400 g container. The container was placed in a high speed mixer (DAC 600 FVZ) and mixed for 1 minute at 2300 rpm. The container was opened and the IRGACURE® 2022 photoinitiator (1.72 g, 1% by weight) was added, and the container was then closed and placed back in the high speed mixer and mixed for 30 seconds at 2300 rpm. The polymeric composition was placed under UV light for 15 seconds to cure. Curing was achieved using a SUPER SIX curing unit, obtainable from Fusion Systems Inc. The curing unit was equipped with a 300 W H-bulb, which produced UV wavelengths ranging from 200 nm to 450 nm. In this curing condition, the polymeric composition did not form a solid elastomer, instead it gelled. No measure of hardness, elongation and tensile strength was obtained.
    Table 4
    Composition Resistance to Election, Resistance to Toughness, of sealant traction, psi O % break, pli Shore A Example 8 367 738 44 35 Example 9 348 720 56 40 Example 10 170 279 36 40 Example 11 N / A 1 N / A 1 N / A 1 N / A 1
    1 Not measurable because a solid elastomer has not formed.
    Example 12: Synthesis of ethylenically unsaturated silane containing sulfur [0080] At room temperature (25 ° C,
    77 ° F),
    TAC (121.00 g,
    0.49 mol) and propyl γ-mercapto
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    34/41 trimethoxysilane (SILQUEST® 189, 95.25 g, 0.40 mol) in a 1 L round-bottom flask with 4 necks, equipped with a stirrer, nitrogen inlet, and thermal probe. During the addition there was a small release of heat that raised the temperature to 40 ° C (104 ° F). The reaction was slowly heated to 70 ° C (158 ° F). Once the temperature of 70 ° C (158 ° F) was reached, VAZO-67 (0.026 g, 0.012% by weight) was added and the reaction was monitored by mercaptan titration (mercaptan titration indicating a greater mercaptan equivalent that 50,000 marked the end of the reaction). In a 6100 mercaptan equivalent, VAZO-67 (0.042 g, 0.019% by weight) was added and the reaction was stirred at 70 ° C (158 ° F) while it was monitored. In 16,335 mercaptan equivalent, VAZO-67 (0.036 g, 1.7%) was added. In 39,942 mercaptan equivalent, VAZO-67 (0.016 g, 0.007%) was added. In a mercaptan equivalent of 61,425 the reaction was considered complete and stopped.
    Example 13: Polythether polymer curing with DEG-DVE / Adduct mixture [0081] The curing reaction was carried out in a 300 g plastic container with a lid. The polymer of Example 1 (120.00 g, 0.07 molar equivalent), DEG-DVE (4.28 g, 0.05 molar equivalent), and the adduct described in Example 12 (4.03 g, 0.02 molar equivalent) in the 300 g container. The container was placed in a high speed mixer (DAC 600 FVZ) and mixed for 30 seconds at 2300 rpm. The container was opened and the IRGACURE® 2022 photoinitiator (0.64 g, 0.5% by weight) was added, and the container was placed back in the high speed mixer and mixed for 1 minute at 2300 rpm. The polymer was poured into a circular metal lid
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    35/41 (5 inches in diameter) (pretreated with VALSPAR 225 release agent) and placed under UV light for 15 seconds, after which the polymer appeared to have cured. Curing was achieved using a SUPER SIX curing unit, obtainable from Fusion Systems Inc. The curing unit was equipped with a 300 W H-bulb, which produced UV wavelengths ranging from 200 nm to 450 nm. A total UV energy dosage of 3.103 J / cm 2 , measured by an energy meter disc, obtainable from EIT, Inc. of Sterling, VA, was applied to the polymer composition. Up to 2 inches of cured polymer were obtained. The polymer was kept at room temperature for 4 days to ensure complete curing. The polymer was cut into seven ½-inch dog bones with a tensile strength template, and three of the specimens were used to measure elongation and dry tensile strength. The results (an average of the three) are as follows: 282 psi (tensile strength), and 421% (elongation). Two of the ½-inch dog bones were placed in a glass jar, with a lid, and covered with
    reference of jet (JRF Type I) and placed in a water bath 60 ° C (140 ° F) for 7 days . The results (a average of two) are as if Follow : 141 psi (resistance The traction), and 78% (elongation). Two From dog bones ½ inch were
    placed in a glass jar, with a lid, and covered with tap water and placed in an oven at 93 ° C (200 ° F) for 2 days. The results are as follows: 36 Shore A (hardness), 134 psi (tensile strength), and 50% (elongation) The tensile strength and elongation data were obtained according to ASTM D 412 and the hardness data was obtained according to ASTM D 2240.
    [0082] A portion of the polymeric composition was spread
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    36/41 on an aluminum panel coated with MAS-C-27725 of 3 x 6 and cured according to the curing method described above. A cured polymer film of approximately 1/8 thickness was obtained. The film was further cut into two 1-inch strips and the strips were manually drawn back at 180 ° angles. The percentage of adherence to the substrate was recorded and the results were shown in Table 7.
    Example 14: Curing of polythioether polymer with DEG-DVE / Adduct mixture [0083] The curing reaction was carried out in a 300 g plastic container with a lid. The polymer of Example 1 (120.00 g, 0.07 molar equivalent), DEG-DVE (5.20 g, 0.066 molar equivalent), and the adduct described in Example 12 (1.60 g, 0.007 equivalent) were added molar) in the 300 g container. The container was placed in a high speed mixer (DAC 600 FVZ) and mixed for 30 seconds at 2300 rpm. The container was opened and IRGACURE® 2022 photoinitiator (0.63 g, 0.5% by weight) was added, and the container was placed back in the high speed mixer and mixed for 1 minute at 2300 rpm. The polymer was poured into a circular metallic cover (5 inches in diameter) (pretreated with VALSPAR 225 release agent) and placed under UV light for 15 seconds, after which the polymer appeared to have cured. Curing was achieved using a SUPER SIX curing unit, obtainable from Fusion Systems Inc. The curing unit was equipped with a 300 W H-bulb, which produced UV wavelengths ranging from 200 nm to 450 nm. A total UV energy dosage of 3.103 J / cm 2 , measured by an energy meter disc, obtainable from EIT, Inc. of Sterling, VA, was applied to the polymer composition. Obtained
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    37/41 up to 2 inches of cured polymer. The polymer was kept at room temperature for 4 days to ensure complete curing. The polymer hardness, measured by a durometer, was 30 Shore A. The polymer was cut into seven ½-inch dog bones with a tensile strength template, and three of the specimens were used to measure elongation and tensile strength dry. The results (an average of the three) are as follows: 251 psi (tensile strength), and 559% (elongation). Two of the ½-inch dog bones were placed in a glass jar, with a lid, and covered with jet fuel (JRF Type I) and placed in a 60 ° C (140 ° F) water bath for 7 days. The results (an average of the two) are as follows: 202 psi (tensile strength), and 351% (elongation). Two of the ½-inch dog bones were placed in a glass jar, with a lid, and covered with tap water and placed in an oven at 93 ° C (200 ° F) for 2 days. The results (an average of two) are as follows: 25 Shore A (hardness), 204 psi (tensile strength), and 274% (elongation) The tensile strength and elongation data were obtained according to ASTM D 412 and the hardness data was obtained according to ASTM D 2240.
    [0084] A portion of the polymeric composition was spread over an aluminum panel coated with MAS-C-27725 3 x 6 and cured according to the curing method described above. A cured polymer film of approximately 1/8 thickness was obtained. The film was further cut into two 1-inch strips and the strips were manually drawn back at 180 ° angles. The percentage of adherence to the substrate was recorded and the results were shown in Table 7.
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    38/41 [0085] A sealant composition was prepared by mixing the polymer described in Example 1 and the adduct prepared according to Example 12 with triethylene glycol divinyl ether (TEG-DVE) and other ingredients described in Table 5.
    Table 5
    Component Weight, in grams Polymer of Example 1 300.00 TEG-DVE 12.84 Adduct of Example 12 4.02 Calcium carbonate 9, 39 IRGACURE® 2022 1.62
    [0086] All the ingredients described in Table 5 were mixed intimately. A portion of the sealant composition was poured into a 2-diameter paper cup and cured for 15 seconds using a SUPER SIX curing unit, obtainable from Fusion Systems Inc. The curing unit was equipped with a 300 W H bulb, which produced UV wavelengths ranging from 200 nm to 450 nm. A total UV energy dosage of 3.103 J / cm 2 , measured by an energy meter disc, obtainable from EIT, Inc. of Sterling, VA, was applied to the polymer composition. Up to 1.5 inches of cured sealant was obtained.
    [0087] A portion of the polymeric composition was spread over an aluminum panel coated with 3 x 6 MAS-C-27725 and cured according to the curing method described above. A cured polymer film of approximately 1/8 thickness was obtained. The film was further cut into two 1-inch strips and the strips were manually drawn back at 180 ° angles. The percentage of adherence to the substrate was recorded and the results were shown in Table 7.
    Example 16: Polythether polymer curing without adduct
    Petition 870190112523, of 11/4/2019, p. 55/63
    39/41 [0088] The curing reaction was carried out in a 100 g plastic container with a lid. The polymer described in Example 1 (50.00 g, 0.03 molar equivalent) and diethylene glycol divinyl ether (DEG-DVE) (2.0 g, 0.03 molar equivalent) were added to the 100 g container. The container was placed in a high speed mixer (DAC 600 FVZ) and mixed for 1 minute at 2300 rpm. The container was opened, and the IRGACURE® 2022 photoinitiator (0.54 g, 1% by weight) was added, and the container was placed back in the high speed mixer and mixed for 30 seconds at 2300 rpm. The polymer was poured into a circular metallic cover (5 inches in diameter) (pretreated with VALSPAR 225 release agent), and placed under UV light for 15 seconds, after which the polymer had completely cured. Curing was achieved using a SUPER SIX curing unit, obtainable from Fusion Systems Inc. The curing unit was equipped with a 300 W H-bulb that produced UV wavelengths ranging from 200 nm to 450 nm. A total UV energy dosage of 3.103 J / cm 2 , measured by an energy meter disc, obtainable from EIT, Inc. of Sterling, VA, was applied to the polymer composition. Up to 2 inches of cured polymer were obtained. The polymer hardness, measured by a durometer, was 20 Shore A. The polymer was cut into six ½-inch dog bones with a tensile strength template, and three of the specimens were used to measure elongation and tensile strength dry, via Instron. The results (an average of the three) are as follows: 250 psi (tensile strength), and 1011% (elongation). One of the ½-inch dog bones was cut in half and placed in a small 20 ml vial with a lid and placed in an oven at 93 ° C (200 ° F). The sample was kept at 93 ° C
    Petition 870190112523, of 11/4/2019, p. 56/63
    40/41 (200 ° F) for two days after which the hardness check showed to be 10 Shore A.
    [0089] A portion of the polymeric composition was spread over an aluminum panel coated with MAS-C-27725 3 x 6 and cured according to the curing method described above. A cured polymer film of approximately 1/8 thickness was obtained. The film was further cut into two 1-inch strips and the strips were manually drawn back at 180 ° angles. The percentage of adherence to the substrate was recorded and the results were shown in Table 7.
    Example 17 [0090] A seal was prepared by mixing the polymer described in Example 1 and the polymer described in Example 2 with diethylene glycol divinyl ether (DEG-DVE) and other ingredients described in Table 6.
    Table 6
    Component Weight, in grams Polymer of Example 1 240.00 Polymer of Example 2 60.00 DEG-DVE 14.28 SILQUEST A-189 1 0.77 Water 0.16 Calcium carbonate 9, 33 IRGACURE® 2022 1.62
    1 SILQUEST A-189 is mercapto propyl trimethoxysilane, obtainable from Momentive Performance Materials, Inc.
    [0091] All the ingredients described in Table 6 were mixed intimately. A portion of the sealant composition was poured into a 2-diameter paper cup and cured for 15 seconds using a SUPER SIX curing unit, obtainable from Fusion Systems Inc. The curing unit was equipped with a 300 W H bulb, that produced UV wavelengths
    Petition 870190112523, of 11/4/2019, p. 57/63
    41/41 ranging from 200 nm to 450 nm. A total UV energy dosage of 3.103 J / cm 2 , measured by an energy meter disc, obtainable from EIT, Inc. of Sterling, VA, was applied to the polymer composition. Up to 1.5 inches of cured sealant was obtained.
    [0092] A portion of the polymeric composition was spread on an aluminum panel coated with MAS-C-27725 3 x 6 and cured according to the curing method described above. A cured polymer film of approximately 1/8 thickness was obtained. The film was further cut into two 1-inch strips and the strips were manually drawn back at 180 ° angles. The percentage of adherence to the substrate was recorded and the results were shown in Table 7.
    Table 7: Adherence of various polymeric compositions in aluminum coated with MAS-C-27725
    Composition Adherence Example 13 100% cohesive Example 14 100% cohesive Example 15 > 95% cohesive Example 16 0% cohesive Example 17 <50% cohesive
    [0093] Since embodiments of this invention have been described for illustrative purposes, it will become apparent to those skilled in the art that numerous variations in the details of the present invention can be made without departing from the invention defined in the appended claims.
    权利要求:
    Claims (4)
    [1]
    1. Uncured sealing composition, characterized by the fact that it comprises:
    (a) a thiol-terminated polythioether;
    (b) a polyene comprising a polyvinyl ether and / or a polyalkyl compound, and the number of thiol groups and eno groups in the composition differ by no more than 10%.
    2. Composition, characterized by the fact of understanding:
    (a) a thiol-terminated polythioether;
    (b) a polyene comprising a polyvinyl ether and / or a polyalkyl compound; and (c) a photoinitiator.
    3. Composition according to claim 2, characterized
    by the fact O number of thiol groups and groups and not in composition differ in no more than 10%. 4. Composition, in wake up with any one of claims
    1 or 2, characterized by the fact that the thiol-terminated polythether comprises a structure having the formula:
    -R 1 * * * * - [-S- (CH2) 2-O- [-R2-O-] m- (CH2) 2-SR 1 -] nin which:
    (1) each R 1 independently represents a C 2-10 alkylene group, a C 2-6 branched alkylene group, a C 6-8 cycloalkylene group, a C 6-10 alkyl cycloalkylene group, - [(- CH2 -) pX-] q - (- CH2) -) r- or
    - [(-CH2-) p-X-] q - (- CH2) -) where at least one CH2- unit is replaced with a methyl group, where:
    (I) each X is selected, independently, from O, S, and -NR 6 where R 6 is hydrogen or methyl;
    (II) p is an integer having a value ranging from 2 to 6;
    Petition 870190112523, of 11/4/2019, p. 59/63
    2/4 (III) q is an integer having a value ranging from 0 to 5; and (IV) r is an integer having a value ranging from 2 to 10;
    [2]
    (2) each R independently represents a C 2-10 alkylene group, a C 2-6 branched alkylene group, a C 6-8 cycloalkylene group, a C 6-10 cycloalkylene group, or - [(-CH2- ) pX-] q - (- CH2) -) r- in which:
    (I) each X is selected, independently, from O, S, and -NR 6 where
    R 6 is hydrogen or methyl;
    (II) p is an integer having a value ranging from 2 to 6;
    (III) q is an integer having a value ranging from 0 to 5; and (IV) r is an integer having a value ranging from 2 to 10;
    [3]
    (3) m is a rational number from 0 to 10; and (4) n is an integer having a value ranging from 1 to 60.
    5. Composition according to any of the claims
    1 or 2, characterized in that the polyene comprises a polyvinyl ether, preferably, depending on claim 1, the polyvinyl ether comprises a divinyl ether.
    6. Composition according to any of the claims
    1 or 2, characterized by the fact that it also comprises an ethylenically unsaturated silane containing sulfur.
    7. Method for preparing a cured sealant, characterized by the fact that it comprises:
    (a) depositing an uncured sealant composition on a substrate; and (b) exposing the uncured sealant composition to radiation
    Petition 870190112523, of 11/4/2019, p. 60/63
    3/4 actinic to provide a cured seal;
    the uncured sealant composition comprising:
    (I) a thiol-terminated polythioether; and (II) a polyene comprising a polyvinyl ether and / or a polyalkyl compound.
    8. Method, according to claim 7, characterized by the fact that:
    (a) the thiol-terminated polythether, as defined in claim 2, preferably having the formula:
    HS-R 1 - [-S- (CH2) 2-O- [-R 2 -O-] m- (CH2) 2-SR 1 -] n-SH or (b) with the thiol terminated polythioether having the formula:
    B- (A- [R 3 ] y-SH) z in which:
    (1) A represents a structure having the formula:
    -R 1 - [- S- (CH2) 2-O - [- R 2 -O-] m- (CH2) 2-SR 1 -] n- (2) y is zero or 1;
    3 (3) R represents a single bond when y = 0, and
    -S- (CH2) 2 - [- OR 2 -] m -When y = 1;
    [4]
    (4) z is an integer from 3 to 6; and (5) B represents a z-valued residue of a polyfunctionalizing agent; or (c) the uncured sealing composition further comprises a photoinitiator and the actinic reaction comprises ultraviolet radiation; or (d) the uncured sealing composition comprises an essentially stoichiometric equivalent amount of thiol groups to ene groups.
    9. Method according to claim 7, characterized
    Petition 870190112523, of 11/4/2019, p. 61/63
    4/4 in that the polyene comprises a polyvinyl ether, preferably a divinyl ether.
    10. Method according to claim 7, characterized in that the polyene comprises a polyalkyl compound.
    11. Method, in wake up with claim 10, featured by the fact O composed of polyalkyl understand a compound trialyl. 12. Method, in wake up with claim 11, featured by the fact O compound in trialila understand a cyanurate. 13. Method, in wake up with claim 7, featured
    in that the uncured sealant composition further comprises an ethylenically unsaturated silane.
    14. Method according to claim 13, characterized in that the ethylenically unsaturated silane comprises an ethylenically unsaturated silane containing sulfur.
    15. Method according to claim 14, characterized in that the ethylenically unsaturated silane containing sulfur comprises at least two ethylenically unsaturated groups per molecule.
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    BR112013003329B1|2020-02-04|uncured seal composition and method for preparing a cured seal
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    同族专利:
    公开号 | 公开日
    AU2011289270B2|2013-11-28|
    CA2807814A1|2012-02-16|
    BR112013003329A2|2016-07-12|
    RU2544240C2|2015-03-20|
    KR20130060295A|2013-06-07|
    RU2013110825A|2014-09-20|
    EP2603545B1|2017-01-18|
    EP2603545A1|2013-06-19|
    KR101528082B1|2015-06-10|
    JP2013538267A|2013-10-10|
    CA2807814C|2015-05-26|
    WO2012021781A1|2012-02-16|
    CN103119086B|2015-12-02|
    US8932685B2|2015-01-13|
    MX2013001754A|2013-06-05|
    US20120040104A1|2012-02-16|
    HK1185364A1|2014-02-14|
    JP5662576B2|2015-02-04|
    AU2011289270A1|2013-02-28|
    CN103119086A|2013-05-22|
    ES2622196T3|2017-07-05|
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    法律状态:
    2018-04-03| B06F| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]|
    2019-08-06| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|
    2019-12-17| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|
    2020-02-04| B16A| Patent or certificate of addition of invention granted|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 12/08/2011, OBSERVADAS AS CONDICOES LEGAIS. |
    优先权:
    申请号 | 申请日 | 专利标题
    US12/855,729|US8932685B2|2010-08-13|2010-08-13|Methods for making cured sealants by actinic radiation and related compositions|
    PCT/US2011/047544|WO2012021781A1|2010-08-13|2011-08-12|Methods for making cured sealants by actinic radiation and related compositions|
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